Driving Automotive
Excellence Through
Process Innovation
Specialized consulting for OEMs and Tier 1 suppliers — Lean Manufacturing, Six Sigma, Production Planning, and Digital Transformation rooted in international expertise.
Precision Consulting for the U.S. Automotive Industry
Sylos Process Consulting LLC is a consulting firm headquartered in Charleston, South Carolina, specializing in process improvement for automotive companies across the United States. Founded by Mr. William Fernandes de Sylos — a seasoned automotive engineer with international experience at General Motors and Mercedes-Benz — the company delivers high-impact solutions rooted in Lean Manufacturing principles and Six Sigma methodologies.
The firm is strategically positioned to support OEMs and Tier 1 suppliers in optimizing their manufacturing operations. Drawing from Mr. de Sylos' extensive expertise in Production Planning, Process Engineering, and Product Validation, the company combines technical precision with multicultural insight gained from working in Brazil, Germany, China, and Canada.
Located in a HUBZone (Historically Underutilized Business Zone), Sylos Process Consulting LLC is committed to contributing to local economic development, job creation, and the long-term competitiveness of the U.S. automotive sector.
William Fernandes de Sylos — Founder & CEO
- · Bachelor's in Mechanical Engineering + MBA (Finance)
- · Master's in International Automotive Engineering — THI Ingolstadt, Germany
- · Six Sigma Black Belt & Green Belt Certified
- · Fluent in Portuguese, English, German, and Spanish
- · Extensive experience in Planning, Production and Vehicle testing
Global Experience
Hands-on expertise across Brazil, Germany, China, and the United States with General Motors and Mercedes-Benz.
Six Sigma Black Belt
Certified Black Belt and Green Belt professional with a Master's degree in International Automotive Engineering from Germany.
B2B Focus
Exclusively serving OEMs, Tier 1 and Tier 2 suppliers seeking measurable improvements in efficiency and quality.
Results-Driven
Proven strategies that can reduce operational costs by up to 30% and increase productivity by 20–40%.
Four Core Areas of Expertise
Tailored consulting services designed to address the specific operational challenges faced by the U.S. automotive industry — from production floor to digital infrastructure.
Process Optimization & Lean Implementation
Analyzing and enhancing manufacturing workflows to maximize efficiency and eliminate waste. We apply Lean Manufacturing principles and Six Sigma methodologies to streamline operations, improve productivity, and increase overall process reliability. Includes operator workload balancing, task standardization, and performance benchmarking.
Quality & Validation Consulting
Expert guidance in product validation, quality assurance, and regulatory compliance for automotive companies. Services include planning and execution of validation tests, risk assessments (DRBFM, DRBTR), and assistance with homologation procedures required for market certification. Reduces the risk of costly recalls and improves customer satisfaction.
Production Planning & Cost Reduction
Optimizing end-to-end production planning to generate measurable cost savings. We work closely with manufacturing teams to align all production-related areas — logistics, maintenance, body shop, and painting — with the overall production strategy. Includes simulation of assembly processes, definition of equipment and tooling, and operator training readiness.
Digital Transformation & Data Analytics
Helping clients transition toward Industry 4.0 through integration of digital tools and data-driven decision-making processes. We implement customized dashboards using Power BI, enabling real-time performance monitoring and advanced analytics. Services include digital simulations, predictive analysis, KPI tracking systems, and automation of reporting procedures.
Measurable Impact, Proven Expertise
Our Competitive Differentials
Our Mission
To operate ethically, sustainably, and innovatively, delivering quality products and services to customers in the United States and internationally. Our operations are characterized by distinct strengths, tailored to address the specific needs and goals of each client.
Our Goal
To establish ourselves as a leader in the industry, renowned for excellence, quality, and benefits of our offerings — becoming the preferred choice for suppliers, clients, employees, and the community, setting a benchmark for others in the field.
Core Values
Let's Start a Conversation
Ready to optimize your manufacturing operations? Contact us to discuss how Sylos Process Consulting LLC can deliver measurable results for your organization.
Get in Touch
We serve OEMs and Tier 1 suppliers across the United States. Reach out to schedule an initial consultation.
Company
Sylos Process Consulting LLC
HUBZone Certified Startup
Location
Charleston, South Carolina
Serving clients nationwide
Phone
+1 (843) 224-5471